Zero-Disruption Infrastructure Scaling for a Global Satellite Internet Initiative

Client Background

A global technology leader embarked on one of the most ambitious infrastructure initiatives of the decade building a low-Earth-orbit satellite constellation to deliver high-speed internet to underserved regions worldwide. With aggressive timelines in front, they engaged with Akraya for engineering a comprehensive program management solution to orchestrate complex infrastructure expansion.


 

Challenges Faced

This section outlines the core difficulties and pain points the client was experiencing. It provides context on the hurdles that needed to be overcome before achieving the successful outcome.

Simultaneous Expansion and Active Development     

Engineering teams were actively building and testing satellite components while infrastructure expansion was underway. Any disruption during lab moves or facility transitions could delay critical milestones.

 

 

Multi-Site Coordination Complexity  

Operations needed to be scaled simultaneously, with workcells, labs, and specialized equipment moving in highly coordinated sequences.  

Dynamic Timelines and Fragmented Tooling 

Project milestones shifted frequently based on engineering progress, requiring continuous recalibration. Multiple tools working in silos- JIRA, Confluence, Smartsheet, MS Project were used across different teams.

Akraya’s Strategic Solution

We engineered a comprehensive program management solution to orchestrate complex infrastructure expansion while preserving engineering continuity   -

 

Measurable Outcomes

Operational

Operational

Successful execution of multi-site lab and infrastructure transitions with no interruption to active satellite component development.

Financial

Financial

$28.4M in schedule delay costs avoided by preventing infrastructure-related disruptions that would have impacted satellite deployment milestones.



Business

Business

Electrical engineering, avionics, controls, facilities, and program management teams now operate with unified visibility and accountability.


Conclusion

Akraya orchestrated a complex, multi-site infrastructure expansion for one of the world's most ambitious satellite initiatives without disrupting a single day of  engineering work. By implementing workcell-level planning, adaptive scheduling, and unified tooling, we enabled the organization to scale lab environments and operations while preserving the velocity of satellite development.